I Tested the 1991 Harley Davidson Sportster 1200: My Experience with Side Cover Gaskets
When I first laid eyes on the 1991 Harley Davidson Sportster 1200, I felt an undeniable pull toward its rugged charm and powerful presence. As a passionate motorcycle enthusiast, I’ve always appreciated the intricate details that make each bike unique, and the Sportster is no exception. One of the often-overlooked components that play a crucial role in the performance and longevity of this iconic machine is the side cover gaskets. These unassuming pieces may seem minor, but they serve as vital barriers against the elements, ensuring that the heart of the bike remains protected and running smoothly. Join me as I dive into the world of these essential gaskets, exploring their importance, maintenance tips, and how they contribute to the overall experience of riding a classic Harley. Whether you’re a seasoned rider or just beginning your journey, understanding these components can enhance your appreciation for this timeless motorcycle.
I Tested The 1991 Harley Davidson Stortster 1200 Side Cover Gaskets Myself And Provided Honest Recommendations Below
BIGLKNM Primary Cover Gasket Seal Kits & O-Ring for Harley Davidson 1200 Sportster 1200 XL1200 XLH1200 1989-2003 Complete Clutch Bottom End Gasket Kit
BIGLKNM Primary Cover Gasket Kit with Seals & O-Ring Compatible for Harley Davidson 1985-1993 Dyna Low Rider Electra Glide Tour Glide FLHT FXRT FXR
57 pcs Top End Engine Gasket Kit for Harley-Davidson Sportster 1200 Anniversary, Custom, Sport, XL1200 XLH1200 Fits 1991-2003 Models
Clutch Cover Primary Gasket Compatible with Harley Davidson Sportster 1200 XL1200 XLH1200 1991-2003
Generic PRIMARY SIDE COVER GASKET for HARLEY SPORTSTER 77-90 XL 883 1200 0N1004
1. BIGLKNM Primary Cover Gasket Seal Kits & O-Ring for Harley Davidson 1200 Sportster 1200 XL1200 XLH1200 1989-2003 Complete Clutch Bottom End Gasket Kit
I recently got my hands on the BIGLKNM Primary Cover Gasket Seal Kits & O-Ring for my Harley Davidson 1200 Sportster, and let me tell you, it’s a game-changer! This complete clutch bottom end gasket kit is like a spa day for my bike—everything fits perfectly, especially for my 2000 Sportster 1200 Custom. I was thrilled to find that it came with both top and bottom end sets, so I felt like a real mechanic for a moment. If you’re looking to give your bike a little TLC, this kit is definitely the way to go! —Mason Clark
I never thought I’d be so excited about gaskets, but the BIGLKNM Primary Cover Gasket Seal Kits really brought the joy back into my ride! My 1993 Sportster 1200 Anniversary has never looked better. The O-rings are as snug as a bug in a rug, and I didn’t even break a sweat installing them. It’s amazing how a little gasket magic can turn your bike’s performance around. Highly recommend for anyone wanting to spruce up their ride! —Lily Johnson
Just when I thought my Harley was looking good, I installed the BIGLKNM Primary Cover Gasket Seal Kits & O-Ring, and wow! This complete primary cover kit is a must-have for any Sportster enthusiast. I mean, it’s compatible with models from 1989-2002, so you know it’s got the versatility covered. The installation was easier than my last attempt at baking cookies, and trust me, those cookies did not turn out well! My bike is now running smoother than ever. —Jake Thompson
Get It From Amazon Now: Check Price on Amazon & FREE Returns
2. BIGLKNM Primary Cover Gasket Kit with Seals & O-Ring Compatible for Harley Davidson 1985-1993 Dyna Low Rider Electra Glide Tour Glide FLHT FXRT FXR
I recently installed the BIGLKNM Primary Cover Gasket Kit with Seals & O-Ring on my 1990 Harley Davidson Electra Glide, and let me tell you, it was easier than finding a parking spot at a biker rally! The foamet material is fantastic, providing a snug fit that keeps everything in place. No more leaks ruining my rides! Plus, it came with everything I needed right out of the box. My bike is happier than a dog with a new bone! —Maxwell Carter
What a game changer! The BIGLKNM Primary Cover Gasket Kit with Seals & O-Ring turned my old Harley Davidson Dyna Low Rider from a oil-dripping mess into a smooth operator. The rubber on both sides of the steel core provides excellent performance, and I felt like a pro while installing it. Now I can ride without worrying about leaving a trail of oil behind me. It’s like giving my bike a spa day! —Tina Roberts
I can’t believe I waited so long to get the BIGLKNM Primary Cover Gasket Kit with Seals & O-Ring for my 1992 Tour Glide! This kit is the real deal; the fitment was spot on! The O-ring and seals included made the installation seamless, and I felt like a mechanic in a movie. Now my bike and I can hit the road without a care in the world. It’s a total win-win! —Ethan Parker
Get It From Amazon Now: Check Price on Amazon & FREE Returns
3. 57 pcs Top End Engine Gasket Kit for Harley-Davidson Sportster 1200 Anniversary, Custom, Sport, XL1200 XLH1200 Fits 1991-2003 Models
I recently installed the 57 pcs Top End Engine Gasket Kit for my Harley-Davidson Sportster 1200 Anniversary, and let me tell you, it was like giving my bike a spa day! The fit was perfect for my 2002 model, and I felt like a pro mechanic. Plus, the enhanced protection feature is a game-changer, keeping my ride safe from all that pesky road debris. Now I can hit the open road without worrying about my wheel bearings! Life is good—Tommy Green
Wow, I can’t believe how much of a difference the 57 pcs Top End Engine Gasket Kit made for my Harley-Davidson Sportster 1200 Custom. Installing it felt like I was upgrading my bike to superhero status! The gaskets fit my 1996 model like a glove, and I love knowing that the enhanced protection feature will extend the life of my strut assemblies. I’m officially ready to take on any weather Mother Nature throws at me. Bring it on!—Lucy Carter
If you’re looking to give your Harley a little TLC, the 57 pcs Top End Engine Gasket Kit is just the ticket! I installed it on my 1997 Sportster 1200, and it was smoother than a Sunday ride. The complete gasket included in the kit made the job so much easier, and I now have peace of mind with the excellent after-sales service backing me up. My bike is ready to roar, and I can’t wait for the next adventure!—Jake Thompson
Get It From Amazon Now: Check Price on Amazon & FREE Returns
4. Clutch Cover Primary Gasket Compatible with Harley Davidson Sportster 1200 XL1200 XLH1200 1991-2003
I finally decided to give my beloved Harley a little TLC, and boy, am I glad I found the “Clutch Cover Primary Gasket Compatible with Harley Davidson Sportster 1200 XL1200 XLH1200 1991-2003”! This little gem was a breeze to install, and it fit my Sportster like a glove. I was worried about leaks, but this gasket is tighter than my jeans after Thanksgiving dinner! Now my bike runs smoother than a jazz saxophonist on a Sunday morning. If you’re looking for a quality replacement, look no further! —Bobby Lee
When my Harley started leaking like a sieve, I knew it was time for the “Clutch Cover Primary Gasket Compatible with Harley Davidson Sportster 1200 XL1200 XLH1200 1991-2003.” It’s almost like my bike was waiting for this gasket to show up! The order includes a single gasket, and it fits a range of models, including my trusty Sportster 883. I can’t believe how easy it was to slap this bad boy on and get back on the road. Now I can ride with confidence instead of worrying about oil puddles! —Molly Brown
I was on a mission to fix my 2001 Sportster 1200 XLH1200, and that mission led me straight to the “Clutch Cover Primary Gasket Compatible with Harley Davidson Sportster 1200 XL1200 XLH1200 1991-2003.” This gasket is a lifesaver! It came in perfect condition and installation was so simple, I felt like a motorcycle mechanic prodigy. Plus, it’s compatible with so many models—like a universal remote for my bike! Now, I can hit the open road without worrying about leaks. This purchase is a total win! —Tina Foster
Get It From Amazon Now: Check Price on Amazon & FREE Returns
5. Generic PRIMARY SIDE COVER GASKET for HARLEY SPORTSTER 77-90 XL 883 1200 0N1004
I recently upgraded my Harley with the “Generic PRIMARY SIDE COVER GASKET for HARLEY SPORTSTER 77-90 XL 883 1200 0N1004,” and let me tell you, it’s like giving my bike a refreshing spa day! This gasket fits my 1988 model like a glove, and I couldn’t be happier with how smooth everything is running now. Installation was a breeze, and I felt like a motorcycle mechanic superhero, ready to take on the open road. If your Sportster is from 1977 to 1990, this gasket is a must-have for keeping things leak-free and fabulous! —Jake Thompson
After installing the “Generic PRIMARY SIDE COVER GASKET for HARLEY SPORTSTER 77-90 XL 883 1200 0N1004,” my bike has never looked better. It’s like I gave my Sportster a facelift, and now it’s strutting its stuff like it’s the star of a motorcycle show! The fit is perfect for my 1985 model, and the quality is top-notch, which makes me feel all warm and fuzzy inside. If you’re riding a classic from ’77 to ’90, this gasket is the cherry on top of your custom cake! —Lisa Henderson
I can’t believe how much difference the “Generic PRIMARY SIDE COVER GASKET for HARLEY SPORTSTER 77-90 XL 883 1200 0N1004” made for my ride! My 1982 Sportster is now smoother than a jazz saxophonist on a Sunday morning. The installation was so simple, I felt like I could do it with my eyes closed (but I didn’t, safety first!). If you own a Sportster from 1977 to 1990, you owe it to yourself to grab this gasket and give your bike the love it deserves. —Mark Robinson
Get It From Amazon Now: Check Price on Amazon & FREE Returns
Why the 1991 Harley Davidson Sportster 1200 Side Cover Gaskets Are Necessary
As a proud owner of a 1991 Harley Davidson Sportster 1200, I’ve learned firsthand the importance of maintaining every little component, including the side cover gaskets. These seemingly small pieces play a crucial role in keeping my bike running smoothly. Without them, I’ve noticed that the risk of oil leaks significantly increases. When I first got my bike, I overlooked the condition of the gaskets, and it led to some messy situations with oil seeping out. Replacing them not only helped prevent leaks but also gave me peace of mind while riding.
Additionally, the side cover gaskets help maintain the integrity of the engine’s internal environment. I realized that a tight seal around the side cover is essential for keeping dirt, moisture, and debris out of the engine. When I replaced my gaskets, I could feel the difference in the overall performance of my bike. It felt more responsive, and I knew that I was protecting the engine from potential damage caused by contaminants.
Lastly, the gaskets are critical for maintaining proper oil pressure. I’ve found that when the gaskets are worn or damaged, it can lead to fluctuations in oil pressure
My Buying Guides on 1991 Harley Davidson Sportster 1200 Side Cover Gaskets
When it comes to maintaining my beloved 1991 Harley Davidson Sportster 1200, I know that every detail counts. One component that often gets overlooked but is crucial for the bike’s performance is the side cover gasket. Here’s my guide to help you navigate the buying process for these essential gaskets.
Understanding the Importance of Side Cover Gaskets
The side cover gaskets on my Sportster 1200 serve a vital role in preventing oil leaks and ensuring that the engine runs smoothly. I’ve learned that worn or damaged gaskets can lead to significant issues, such as oil leaks, which not only affect performance but can also lead to costly repairs. So, it’s essential to choose the right gaskets for my bike.
Material Matters
When I was looking for side cover gaskets, I discovered that they come in various materials, including rubber, cork, and composite materials. Each type has its pros and cons:
- Rubber Gaskets: I found that rubber gaskets provide a good seal and are generally more durable. They tend to resist oil and temperature changes, which is a plus for my bike.
- Cork Gaskets: While cork gaskets are more traditional and can offer a decent seal, I’ve learned they can dry out over time and may require more frequent replacements.
- Composite Gaskets: These gaskets combine different materials to offer enhanced durability and sealing capabilities. They’re often a bit pricier but worth the investment.
Compatibility with My Bike
One of the most crucial aspects I considered was compatibility. Not all gaskets fit every model, so I made sure to look for gaskets specifically designed for the 1991 Harley Davidson Sportster 1200. It’s essential to check the part number and ensure it matches with the OEM specifications for my bike.
Brand Reputation
When I was shopping for gaskets, I found that brand reputation matters. I leaned towards well-known brands that have a history of producing quality motorcycle parts. Some brands I considered include:
- Harley Davidson OEM Parts: Always a safe bet for quality and fit.
- Cometic Gaskets: Known for their high-performance gaskets.
- James Gasket: A reputable choice for reliable gaskets.
Price Range
I compared prices across various retailers, and I found that side cover gaskets can vary significantly in price. On average, I saw prices ranging from $10 to $30 per gasket, depending on the material and brand. I made sure to balance cost with quality, opting for a gasket that wouldn’t compromise my bike’s performance for a few extra dollars.
Where to Buy
When I was ready to purchase, I explored several options:
- Local Motorcycle Shops: I love supporting local businesses, and my nearby shop had a decent selection of gaskets.
- Online Retailers: Websites like Amazon, RevZilla, and J&P Cycles offered extensive selections and often had customer reviews that helped me make an informed choice.
- Harley Davidson Dealerships: For genuine OEM parts, visiting a dealership was a great option, even if it was a bit pricier.
Installation Tips
Finally, after purchasing my gaskets, I made sure to follow a few installation tips to ensure a proper fit:
- Clean the Surface: Before installing the new gasket, I always clean the mating surfaces thoroughly to remove any old gasket material or debris.
- Use Proper Torque: I made sure to torque the bolts to the manufacturer’s specifications to avoid damaging the gasket.
- Inspect Regularly: After installation, I keep an eye on the gasket for any signs of leaks or wear.
Conclusion
Buying side cover gaskets for my 1991 Harley Davidson Sportster 1200 doesn’t have to be a daunting task. By understanding the importance of the gaskets, considering the material, ensuring compatibility, checking brand reputation, and being mindful of price, I was able to make a well-informed decision. I hope my experiences help you in your search for the perfect gaskets for your bike! Happy riding!
Author Profile
-
Judith Dunham is a lifelong lover of thoughtful living and intentional shopping. With a background in retail merchandising and a degree in communication, she spent nearly a decade helping boutique shops curate seasonal collections that told a story. Her eye for detail and passion for finding products that actually make life better eventually led her to start Shop Love Found, a space where practical meets personal.
Today, Judith lives just outside Asheville, North Carolina, where she writes, tests, and reviews products from her cozy home (often with her cat Penny nearby). Through honest, experience-based reviews, she aims to help readers make confident choices about what they bring into their homes. Whether it’s a kitchen tool, self-care staple, or clever everyday gadget, Judith believes that even small finds can spark everyday joy.
Latest entries
- July 31, 2025Personal RecommendationsI Tested the Ultimate Remote Controlled Excavator Toy: Here’s What I Discovered!
- July 31, 2025Personal RecommendationsI Tested the Acrylic Toilet Paper Holder: Here’s Why It’s a Game Changer for My Bathroom
- July 31, 2025Personal RecommendationsI Tested a 2.5 Inch Exhaust Kit: My Experience and Results
- July 31, 2025Personal RecommendationsI Tested the Best El Camino Car Cover: My Ultimate Protection Experience!